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Evaluating TPV Alternatives for Automotive Applications

Manufacturers reassessing their TPV options need confidence in sealing performance, processing consistency, and technical support. Sarlink® TPV delivers validated performance and long-term durability across demanding automotive applications, backed by decades of TPV expertise from Teknor Apex.

Trusted by Industry Leaders

  • Advanced Material Science: Sarlink® TPV is a true thermoplastic vulcanizate, consisting of dynamically vulcanized EPDM rubber domains encapsulated in a polypropylene matrix.
  • Industry Leader: For over 4 decades, Sarlink® TPVs have played a pivotal role in revolutionizing the automotive industry components and systems by replacing traditional EPDM rubber.
  • Global Availability: Sarlink® TPVs are the only TPVs manufactured in 3 world regions – Americas, Asia Pacific, and Europe - delivering consistent supply and reliable support wherever you operate.
  • Unmatched Expertise: Our highly controlled vulcanization process requires deep knowledge in both formulation and compounding, ensuring consistent quality and viscosity throughout a production run and lot to lot. 
  • Comprehensive Suite of Solutions: Sarlink® TPV offers a broad portfolio of grades engineered to meet diverse performance, processing, and application needs. With solutions tailored for improved elastomeric performance, superior colorability, Class A surfaces, and other demanding uses, manufacturers can find the right balance of flexibility, durability, and processability.
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Why Manufacturers Choose Sarlink® TPV When Evaluating TPV Suppliers

Sarlink® TPV — Supported by Teknor Apex Expertise:

Sarlink® TPV combines proven material performance with application-focused technical support and global supply capabilities.

Responsive Technical Support:

Teknor Apex supports Sarlink® TPV programs with application-focused technical engagement.

  • Grade selection aligned with application end-use requirements

  • Processing optimization and application development support across extrusion, molding, and multi-material systems

  • Collaboration during material validation, testing, and production launch

Proven, Stable Processing Performance

Sarlink® TPV is widely recognized for:

  • Stable extrusion behavior

  • Forgiving processing windows

  • Reliable melt strength in complex profiles

  • High-flow grades for intricate molded components

Processing consistency supports repeatable part quality across applications.

Supporting EPDM Replacement Initiatives:

Sarlink® TPV is frequently selected as an alternative to thermoset rubber where manufacturers seek:

  • Lightweighting

  • Improved process efficiency

  • Recyclability benefits

Global Manufacturing & Commercial Flexibility:

Sarlink® TPV is produced within Teknor Apex’s global manufacturing network, supporting supply chains across North America, Europe, and Asia.

Material is available across a range of order volumes to support both large-scale programs and specialized processors.

Applications Where Sarlink® TPV Is Commonly Used

EV coolant hoses and thermal systems

The shift to electrification is revolutionizing thermal management, challenging traditional coolant hose materials like EPDM and polyamides. Discover how Sarlink TPV offers the reduced weight, durability, and versatility needed for evolving EV thermal requirements, contributing to improved battery efficiency and offering recycled content for a lower carbon footprint solution. Explore Sarlink TPV for advanced EV coolant hose solutions.

  • Monolayer Hose & Tube
  • Multilayer Hose & Tube
  • Reinforced Hose & Tube
EV Coolant Hose

Automotive sealing systems

A vehicle's sealing system provides a flexible interface between the various components of the vehicle—be it metal, plastic, or glass—to prevent the passage of air, water, or noise into the cabin. Sarlink continues to displace EPDM in sealing systems due to its lower density which yields lighter-weight parts, and faster, more efficient manufacturing. This leads to serious cost savings.

With first-class surface quality and weatherability, Sarlink products remain consistent in gloss and color after long-term UV exposure. Sarlink exhibits excellent adhesion to TPE or EPDM substrates with or without a slip coat, and select grades are designed for a lower coefficient of friction against glass or painted steel. With both TPE and TPV Sarlink product offerings, Teknor can recommend the technology that best fits the application.

  • Belt-Line Seals
  • Corner Molding & End Caps
  • Gap Fillers
  • Glass Run Channels
  • Slip Coating Materials
  • Window Encapsulation
sealing systems

Interior soft-touch components

TPEs play an important role in automotive interiors, forming parts that protect the cabin from dirt, wear, and stains, while also providing a soft-touch feel to improve overall passenger comfort. The Sarlink product line delivers superior performance in interior applications with excellent scratch and mar resistance, as well as protection against staining and cleaning solutions, and low fogging and VOCs. Sarlink products exhibit excellent adhesion to polyolefins using multi-shot molding, providing a soft cushion to otherwise rigid parts.

Ultimately, Sarlink delivers an ideal combination of haptics and aesthetics to meet your automotive interior needs. While Sarlink TPVs exhibit a matte finish and rubber-like feel, Sarlink TPEs can be customized to have a glossy finish, and a satin-like feel. The TPE compounds can even be color-matched to create a consistent palette throughout the entire vehicle interior.

  • Bin Mats
  • Cup Holder Liners
  • Cable Ducts
  • Floor Mats
  • Soft-Touch Grips for Knobs or Buttons
  • Thermoforming Applications
  • Floor Mats
boot

Exterior trims and moldings

Automotive exteriors include static seals and molded or extruded trim that close the gaps between different parts of the vehicle and protect it from damage while improving the vehicle's aerodynamics. For automotive exteriors, the Sarlink product line offers many valuable advantages, including a Class A surface appearance, excellent UV stability, and resistance to scratching and chipping. Furthermore, Sarlink remains flexible and elastic at extreme temperatures and demonstrates outstanding long-term performance, ensuring a tight seal over time.

Teknor is unique in offering both TPV and styrenic TPE solutions for exterior molding and extrusion applications. Each technology offers distinct benefits: Sarlink TPVs have improved chemical resistance, and are unaffected by OEM cleaning agents and waxes. Also, Sarlink TPVs outperform competitive products in long-term performance. Sarlink TPEs allow engineers more flexibility in designing parts. Lower in viscosity, Sarlink TPEs can be molded into more complex, intricate geometries.

  • Bumper Extensions
  • Hood to Cowl Seals
  • Large Truck Flex Extenders/Aerodynamic Trim
  • Mirror Gaskets
  • Molded & Extruded Trim
  • Roof Ditch (Molding & Extrusion)
  • Wheelhouse Strakes
  • Windscreen Finishers
  • Wiper Blade Spoilers
boot

Under-the-hood components

Materials for under-the-hood applications have to perform in extreme conditions due to high temperatures, constant vibration, and contact with a variety of harsh fluids and other elements. Sarlink TPVs perform well in this segment due to excellent flex fatigue behavior, flexibility over a wide temperature range (-45°C to 125°C), superior weatherability, and resistance to oil and grease. Suitable for extrusion and blow molding, Sarlink also adheres well to polypropylene (PP) via multi-component molding, eliminating the need for metal fasteners.

  • Active Grill Shutters
  • Air Management Systems
  • Cable Ducts
  • Dust Covers
  • Rack & Pinion Boots
  • Fuel Fill Housing
  • Fuel Line Covers
  • Hoses & Tubes
Black molded plastic automotive air intake hoses and ducts displayed on a white background, showing curved and ribbed designs for engine airflow management
Discuss Your TPV Requirements
with a Materials Specialist

Industries Using Sarlink® TPV

Sarlink TPV materials are used across industries where flexible, durable thermoplastic elastomers are required.

Autonomous self driving electric car change the lane and overtakes city vehicle. High quality photo

Solve automotive challenges by engineering lighter, stronger and more sustainable materials for the vehicles of today and tomorrow.

Handsome young man construction worker wearing safety helmet and work overalls while installing wood siding

Sustainable Building & Construction materials with exceptional performance and broad customization options for diverse project needs.

Thorough testing and upkeep of electrical safety required by qualified technicians space, Generative AI.

Adapt to evolving needs with materials designed to prioritize safety, performance and sustainability to empower innovation for a brighter future.

Cross section of high-voltage cable. Thick copper veins are surrounded by a thick layer of polymer insulation.

Leading the wire & cable industry with innovative material solutions that ensure reliable performance, extended durability and compliance with the ever-changing regulations.

Technical Resources

Frequently Asked Questions:

EPDM is a thermoset rubber that cannot be remelted or reprocessed once cured.
TPV (thermoplastic vulcanizate) combines crosslinked rubber particles within a thermoplastic matrix, enabling thermoplastic processing while maintaining rubber-like elasticity.

TPVs are often selected to improve processing efficiency, recyclability, and design flexibility compared to traditional rubber materials.

Key evaluation criteria typically include:

  • Compression set performance
  • Thermal aging resistance
  • Chemical and fluid compatibility
  • UV and weatherability
  • Processing stability
  • Adhesion in multi-material systems

Material selection should align with both end-use performance and manufacturing requirements.

Sarlink® TPV grades are engineered for use in demanding automotive applications, including sealing systems and under-hood components. Performance characteristics such as thermal aging retention, compression set, and environmental resistance are validated through internal testing and application collaboration.

Selected Sarlink® TPV grades are formulated to provide UV and weathering resistance for exterior applications. Performance depends on grade selection and application design considerations.

Certain Sarlink® TPV grades are engineered for fluid management applications, including EV coolant and battery thermal systems. Peroxide-cured, zinc-free options support compatibility with low-electrical-conductivity coolants used in modern vehicle platforms.

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