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Flexalloy® PVC Elastomer for Wire & Cable

Flexalloy PVC Elastomers offer resilient performance in extreme temperatures and harsh environments. This family of compounds extends the performance of flexible PVC by providing improved abrasion resistance, chemical and oil resistance, and low temperature flexibility. Compression set resistance, rapid spring-back, and hot melt strength are other advantages of Flexalloy®. These compounds are available in very soft formulations as low as 35 Shore A and process well on standard PVC equipment.

Why Choose a PVC Elastomer for Wire and Cable Applications

  • Flexalloy® PVC elastomers are formulated to comply with UL 62 150°C heat deformation requirements—supporting performance in demanding wire and cable constructions.

  • Many Flexalloy® compounds are UL Recognized as wet-rated insulation or jacket materials—supporting reliable use in demanding cable environments.

  • They deliver extreme flexibility for cables that must bend repeatedly—helping installers route, pull, and position cable more easily in tight spaces.

  • They support a broad operating temperature range (105°C to –60°C), helping cables perform across both indoor and outdoor environments.

  • They resist sunlight, abrasion, oils, and chemicals—helping maintain cable durability in harsh service conditions.

  • They provide a high degree of flame retardancy to support cable safety requirements.

  • They exhibit excellent thermal stability and a broad extrusion processing window—supporting consistent manufacturing and stable production output.

How Flexalloy PVC Elastomers Outperform Standard PVC in Cable Insulation

Standard flexible PVC compounds are widely used in cable insulation and jacketing because they offer reliable electrical performance, flame retardancy, and cost efficiency. In many applications, they remain the appropriate material choice. Flexalloy® PVC elastomers are engineered to extend performance in areas where greater flexibility, mechanical durability, or temperature resistance is required.

Compared to conventional flexible PVC, Flexalloy® formulations provide enhanced elasticity and repeated-bend performance, making them well suited for cables subject to frequent movement, flexing, or handling. They also offer improved low-temperature flexibility and resistance to abrasion, oils, and harsh service conditions in certain grades. These characteristics can help reduce cracking, jacket damage, and installation challenges in more demanding environments.

Material selection ultimately depends on application requirements, regulatory considerations, and processing needs. For static installations or cost-sensitive designs, standard flexible PVC may be the optimal solution. For dynamic, high-flex, or harsh-environment cable constructions, Flexalloy® PVC elastomers can provide additional performance margins.

A registered trademarked logo with the word Flex in darker green and the word alloy in black with registered mark symbol to the right
Flexalloy®

FLEXALLOY 89500

Flexalloy 89500 Series PVC Compounds for Elastomeric Wet-Rated Insulation

Flexalloy 89500 series includes a wide range of compounds for wet-rated insulation materials. which perform well in extreme environments such as oil exploration.

Technical Data Sheets
Flexalloy®

FLEXALLOY 9600

Flexalloy 9600 Series PVC Compounds for Elastomeric Jackets

Flexalloy 9600 series includes a wide range of compounds from general purpose to high performance for extreme environments such as oil exploration.

Technical Data Sheets

Applications of PVC Elastomer in Wire & Cable Manufacturing

Wire & Cable

With a brittle point <-60°C and a high temperature rating of 105°C, Flexalloy elastomers are UL Recognized components for outdoor and wet location uses in applications such as flexible cord insulation and jacket. These compounds, which are extremely flexible, are resistant to sunlight, abrasion, oils, and chemicals, and have a high degree of flame retardance. 

  • Flexible Power Cords
  • Welding Cable
  • Power Cable
  • Stage Lighting Cable
  • Audio & Video Cable
  • Industrial Network Cable
  • Marine Cable
  • Medical Device Cable
  • Robotic Cable
  • Electric Vehicle Charging Cable
Wire & Cable

Technical Resources

Processing Guides

Industry Collaborations

At Teknor Apex, corporate sustainability is a core value that drives us in everything we do. We see ourselves as a committed business partner, employer, community member, environmental steward, and value creator for our stakeholders. We've long been an industry leader in innovation and sustainability, and joining +Vantage Vinyl is a natural fit. This initiative allows us to collaborate with like-minded individuals, showcasing the true potential of a sustainable vinyl industry.

vantage vinyl

Teknor Apex is committed to advancing open and efficient data center technologies. As a leader in innovative materials solutions, we believe in fostering collaboration and driving industry progress. Joining the Open Compute Project aligns perfectly with our values, enabling us to contribute our expertise and work alongside industry peers to develop and deploy cutting-edge, sustainable data center infrastructure.

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Frequently Asked Questions:

A PVC elastomer is a flexible PVC-based compound engineered for enhanced elasticity and durability. In wire and cable, it is used for applications requiring repeated bending, low-temperature flexibility, or resistance to oils and abrasion while maintaining electrical performance.

Flexalloy® PVC elastomers are formulated to provide greater flexibility, improved low-temperature performance, and enhanced mechanical durability compared to standard flexible PVC. Standard PVC is often suitable for static installations, while Flexalloy® is typically selected for more demanding or dynamic cable environments.

Flexalloy® PVC elastomers are commonly used in portable power cords, industrial cables, control cables, electric vehicle charging cables and other wiring exposed to movement, abrasion, oils, or temperature extremes. Selection depends on the cable’s mechanical and environmental requirements.

Flexalloy® may be considered as an alternative to TPE or standard PVC when additional flexibility, durability, or low-temperature performance is needed. Material selection should be based on application requirements, processing considerations, and regulatory standards rather than assuming direct substitution.

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