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Verified High-PCR PP for Automotive Interiors without Compromise

Crealen R PP with high levels of post-consumer recycled content.

Up to 70%+ PCR content, depending on grade

Recycled Polypropylene Compounds Engineered for Colorability and Validated For Interior Performance

Crealen R is a series of reinforced polypropylene compounds incorporating up to 70%+ post-consumer recycled (PCR) content, with verified, traceable sourcing from a controlled, high-quality PCR stream.

Unlike conventional recycled polypropylene materials, Crealen R maintains colorability comparable to virgin reinforced PP, enabling use in visible automotive interior components while meeting demanding requirements for odor, emissions, and mechanical performance.

Recycled Polypropylene for Automotive Interior Applications

Automotive OEMs are under increasing pressure to reduce carbon footprint and increase the use of recycled materials. However, interior applications require materials that meet strict standards for:

  • Color and surface appearance
  • Odor and VOC emissions
  • Mechanical performance and durability

These requirements have historically limited the use of PCR polypropylene in visible interior applications.

The Challenge with Conventional PCR Polypropylene

Recycled polypropylene materials often introduce trade-offs that restrict their use in automotive interiors:

  • Limited colorability
    Dark or inconsistent base color limits use in visible components
  • Odor and emissions challenges
    Residual volatile compounds can impact cabin air quality
  • Inconsistent material quality
    Variability in recycled feedstocks affects performance and processing

As a result, many PCR materials are limited to non-visible or lower-performance applications.

Crealen R Polypropylene: Enabling High PCR Without Trade-Offs

Crealen R polypropylene compounds are engineered to overcome these limitations—enabling high recycled content in applications with demanding requirements for appearance, emissions, and mechanical performance.

Wesentliche Vorteile

  • Colorability comparable to virgin reinforced polypropylene
  • Performance aligned with automotive interior requirements
  • RecyClass-certified traceability for PCR content in listed Crealen R PP grades, with certified post-consumer recycled content up to 70%+

Designed for Automotive Interior Applications

  • Interior trim components (visible and semi-visible)
  • HVAC components requiring low odor and emissions performance

Performance Comparison: Recycled vs Virgin Polypropylene

Crealen R grades are engineered to align with the performance profile of conventional reinforced polypropylene used in automotive interior applications.

Eigentum

PRÜFMETHODE

Crealen R5-8M8HS (MD40)

Crealen R7-EP8G4HS3 (GF20)

Crealen R6-EP8G6HS3 (GF30)

Total Post-Consumer Recycled Content (PCR)

--

>50%

>70%

>60%

Density (g/cm³)

ISO 1183

1.25

1.05

1.14

MFR (g/10 min) (230°C / 2.16 kg)

ISO 1133

20

15

15

Tensile Modulus (MPa)

ISO 527

4600

4200

6100

Strain at Break (%)

ISO 527

2.0

5.5

5.0

Charpy Impact (kJ/m², +23°C)

ISO 179-1eU

13

49

53

Charpy Impact Notched (kJ/m², +23°C)

ISO 179-1eA

1.3

8

12

 

Validated Interior Air Quality Performance

Crealen R compounds are validated for use in odor- and emissions-sensitive automotive interior applications.

  • Evaluated using VDA 270 odor testing methodology
  • Aligned with Daimler DBL 1000 requirements
  • Tested and approved by three independent laboratories

Verified Carbon Footprint Reduction

Crealen R enables up to 79% reduction in CO2 emissions* compared to virgin reinforced PP using high levels of post-consumer recycled content.

  • Up to 70%+ PCR content verified through an independent, recognized chain-of-custody certification system (RecyClass) for transparent, traceable sourcing.

 *Carbon footprint reduction based on product carbon footprint (PCF) comparisons versus virgin reinforced polypropylene, calculated on a cradle-to-gate basis (kg CO₂e/kg). PCF values for both virgin and PCR-containing compounds are determined using a consistent methodology and modeling approach, based on a combination of primary supplier data, EcoInvent database inputs, and internal production data, and verified by an independent third party. Actual reduction depends on formulation and reinforcement level.

Häufig gestellte Fragen:

Post-consumer recycled (PCR) polypropylene is derived from recycled plastic waste streams and reprocessed into new materials. In automotive interiors, PCR polypropylene is used in components such as interior trim, panels, and HVAC systems to support sustainability goals while maintaining required performance.

Recycled polypropylene can present challenges in automotive interiors due to:

  • Limited colorability (dark or inconsistent base color)
  • Odor and VOC emissions affecting cabin air quality
  • Variability in material consistency and performance

These factors often restrict PCR materials to non-visible or lower-performance components.

Crealen R polypropylene compounds are engineered using a controlled, high-quality PCR stream and advanced formulation techniques to:

  • Maintain colorability comparable to virgin reinforced polypropylene
  • Meet stringent requirements for odor, emissions, and fogging
  • Deliver consistent mechanical performance

This enables the use of high PCR content in visible and performance-critical interior applications.

Yes. Crealen R compounds are validated against automotive interior standards, including:

  • Daimler DBL 1000 requirements
  • VDA 270 odor testing methodology

Testing has been conducted and verified by independent laboratories, confirming suitability for odor- and emissions-sensitive interior applications such as HVAC systems.

Crealen R grades are engineered to align with the performance profile of conventional reinforced polypropylene, including:

  • Comparable stiffness and impact performance
  • Consistent processing behavior
  • Suitability for structural and visible interior components

Performance is maintained within application-relevant ranges, enabling drop-in use in many automotive interior applications.

Crealen R compounds incorporate up to 70% post-consumer recycled (PCR) content, with minimum levels depending on the specific grade. Recycled content is verified through RecyClass chain-of-custody certification, ensuring traceability and credibility.

Recycled content in Crealen R PP is verified through RecyClass certification, an independent chain-of-custody system that confirms:

  • Traceability of recycled feedstocks
  • Allocation of recycled content
  • Compliance with recognized circular economy standards

This ensures that recycled content claims are transparent and auditable.

Crealen R materials enable measurable reductions in carbon footprint through the use of high levels of PCR content. Based on Product Carbon Footprint (PCF) methodology, Crealen R can deliver up to ~79% reduction in global warming potential (GWP) compared to virgin reinforced polypropylene.

PCF calculations are independently verified, providing credible data for sustainability reporting and Scope 3 emissions reduction.

Crealen R is designed for a range of automotive interior applications, including:

  • Interior trim components (visible and semi-visible)
  • HVAC components requiring low odor and emissions performance
  • Structural interior parts requiring stiffness and durability

Yes. Unlike conventional recycled polypropylene materials, Crealen R maintains colorability comparable to virgin reinforced polypropylene, enabling use in visible interior applications where appearance and surface quality are critical.

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